Invalid boot image header - boots but not

Hi,

I have a very strange problem:

I have a XT1032 now is all stock (Android 5.1) but when I wanna boot the phone normal just restarting I get "invalid boot image header" from bootloader. If I reboot to system via TWRP it boots without a problem.

The strange thing is the bootloader output this:

C:\Users\maxim\Desktop\XT1032_FALCON_RETEU_5.1_LPB S23.13-56-2_cid7_CFC.xml>mfastboot.exe getvar all
(bootloader) version: 0.5
(bootloader) version-bootloader: 411A
(bootloader) product: falcon
(bootloader) secure: yes
(bootloader) hwrev: 0x83C0
(bootloader) radio: 0x1
(bootloader) emmc: 8GB Sandisk REV=06 PRV=07 TYPE=17
(bootloader) ram: 1024MB Hynix S4 SDRAM DIE=4Gb
(bootloader) cpu: MSM8226 CS
(bootloader) serialno: TA9290CK5K
(bootloader) cid: 0x0007
(bootloader) channelid: 0x00
(bootloader) uid: 88AD00020F000000000000000000
(bootloader) unlocked: yes
(bootloader) iswarrantyvoid: yes
(bootloader) mot_sst: 3
(bootloader) max-download-size: 536870912
(bootloader) reason: Reboot mode set to fastboot
(bootloader) imei:
(bootloader) meid:
(bootloader) date:
(bootloader) sku:
(bootloader) iccid:
(bootloader) cust_md5:
(bootloader) max-sparse-size: 268435456
(bootloader) current-time: "Wed Jun 29 21:10:15 UTC 2016"
(bootloader) ro.build.fingerprint[0]: motorola/falcon_gpe/falcon_umts:4.
(bootloader) ro.build.fingerprint[1]: 4.4/KTU84P.M003/18:user/release-ke
(bootloader) ro.build.fingerprint[2]: ys
(bootloader) ro.build.version.full:
(bootloader) ro.build.version.qcom[0]: AU_LINUX_ANDROID_LNX.LA.3.5.1_RB1
(bootloader) ro.build.version.qcom[1]: .04.04.02.048.020
(bootloader) version-baseband:
(bootloader) kernel.version[0]: Linux version 3.4.42-AeroKernel-g8f87852
(bootloader) kernel.version[1]: (root@blechd0se-linux) (gcc version 4.7
(bootloader) kernel.version[2]: (GCC) ) #63 SMP PREEMPT Wed Nov 5 17:52
(bootloader) kernel.version[3]: :07 CET 2014
(bootloader) sdi.git: git=MBM-NG-V41.1A-0-gdc5aeaf
(bootloader) sbl1.git: git=MBM-NG-V41.1A-0-g199f3c5
(bootloader) rpm.git: git=MBM-NG-V41.1A-0-g8b7736e
(bootloader) tz.git: git=MBM-NG-V41.1A-0-g99c1a7c
(bootloader) aboot.git: git=MBM-NG-V41.1A-0-g80481ae
(bootloader) qe: qe 2/1
(bootloader) ro.carrier: unknown
all: listed above
finished. total time: 0.061s


1.

(bootloader) ro.build.fingerprint[0]: motorola/falcon_gpe/falcon_umts:4.
(bootloader) ro.build.fingerprint[1]: 4.4/KTU84P.M003/18:user/release-keys

2.

(bootloader) kernel.version[0]: Linux version 3.4.42-AeroKernel-g8f87852

Even if I flash CM 13 or reflash the whole firmware with bootloader gpt etc..same problem. I don't know why it says Aero Kernel when I have stock CM 13 or stock 5.1 and boots without a problem. and why GPe ????

I forgot something: if I do mfastboot reboot just that it boots in recovery instead of OS. The recovery is flashed on recovery partition.

using thse:

mfastboot.exe flash partition gpt.bin
mfastboot.exe flash motoboot motoboot.img
mfastboot.exe flash boot boot.img
mfastboot.exe flash recovery recovery.img
mfastboot.exe flash system system.img_sparsechunk.0
mfastboot.exe flash system system.img_sparsechunk.1
mfastboot.exe flash system system.img_sparsechunk.2
mfastboot.exe flash system system.img_sparsechunk.3
mfastboot.exe flash modem NON-HLOS.bin
mfastboot.exe erase modemst1
mfastboot.exe erase modemst2
mfastboot.exe flash fsg fsg.mbn
mfastboot.exe erase cache
mfastboot.exe erase userdata

@lost101 any ideeas ?

Thank you very much !

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